Online Tutorials for Sewing Contractors

As a sewing contractor, I am always searching for more information to be able to create the best products I can for my customers. In this 20 minute blog post, I am listing four tutorial resources that I’ve found helpful.

Kathleen Fasanella

I can’t say enough positive things about Kathleen. Her singular devotion to the success of sewing contractors and apparel designers is legendary. I recommend her book, The Entrepreneur’s Guide to Sewn Product Manufacturing to many designers I meet. It’s thorough, easy to read, and chock full of useful info. She even includes examples of documents you can use to keep track of your garment production processes. In addition, her website, Fashion-Incubator: Lessons from the Sustainable Factory Floor contains her blog, tweets, class list and great links.

The Rowley Company

The Rowley Company is my wholesale supplier for pillow forms, tools and machine parts. I featured them in my post about suppliers a few months back. They also have a lengthy list of webinars and how-to videos about anything related to manufacturing home decor items. If you want to know how to make a home dec item and find all the necessary parts (except the decorator fabrics) Rowley should be your source.

Sewing Parts Online

I just came across Sewing Parts Online a week or so ago while searching for sewing machine attachments. Most of the blog posts and videos seem to be geared toward home sewists. But I found a few, including this one about types of thread, which can be helpful to designers and manufacturers alike.

YouTube

If you’re considering buying a new machine or attachment for your workroom, you can find great demos on YouTube. In the search bar, type in “Industrial __________Machine Demo.” Fill in the blank with the machine you want to see such as a coverstitch machine. Most of the videos are from manufacturers, so you can do some comparison shopping before purchasing.

Hope you find this post helpful! Be sure to add any tips you have on finding online tutorials in the comments.

 

A Reading List for the Beginning Apparel Designer

apparel photo by Marcus Loke on UnsplashIn the second post of my 20 minute blog posts, (follow this link to the first one) I’m giving beginning fashion entrepreneurs a list of my three favorite books to read before you start and to have on hand as you progress. If you’re in school, you will want to add these to your list of assigned reading if you haven’t been required to read them already.

Kathleen Fasanella’s “The Entrepreneur’s Guide to Sewn Product Manufacturing.”

Kathleen’s main subject in this book is how to deal professionally with the vendors who will manufacture your apparel. Her writing style is plain spoken, full of nuts-and-bolts info without useless frills. Write your name in the front of this book,  read it from cover to cover and never get rid of it. Her companion website, is also chock full of meaty info. I always tell customers to buy this book first.

J.J Pizzuto’s Fabric Science Textbook and Swatch Kit

As a sewing contractor, I find that too many of my customers come to me without knowledge of the materials they’re going to work with. This makes their decision making process unnecessarily difficult and time consuming. Customers can save untold amounts of time and money by taking time to read and digest this book and put the swatch kit together. Later, when you run across a fiber, a textile, a chemical process, a type of knit structure that you are unfamiliar with, you can run back to your studio, pull this book off the shelf and educate yourself.

Tim Gunn’s A Guide to Quality, Taste and Style

Frequently, I meet with younger designers who have a rather narrow view of fashion. This is understandable as they are inundated with all manner of media demonstrating a particular viewpoint on what to put on one’s body and how to style it. I wish they would all take the time to read Mr. Gunn’s guide to get a solid foundation of what the core of fashion really is no matter what one chooses to wear. His conversational writing style makes the information contained applicable to anyone. A bit of history, a snippet of culture, a hard truth or two makes the book an entertaining read and worthwhile. Plus, take it from me, he’s just a really nice guy.

Why Successful Apparel Manufacturers Should Create “Good Jobs”

The Good Jobs Strategy by Zeynep TonA few years ago, I wrote a blog post on the concepts in Zeynep Ton’s insightful book, “The Good Jobs Strategy: How the Smartest Companies Invest in Employees to Lower Costs and Boost Profits.” Here’s an updated version with links to more meaty info.

Frequently, the expenses associated with hiring in the United States (a fair wage, predictable hours, a respectful workplace) are given as reasons not to attempt apparel manufacturing in the U.S. How can we change this mentality?

Read, internalize, then apply “The Good Jobs Strategy.” Ton’s research and conclusions are sound.

In “The Good Jobs Strategy”, Ton details methods for becoming a company that uses a “virtuous” cycle instead of a “vicious” cycle as the heart of a business. As a graduate of the Sloan School of Management, and an adjunct associate professor in the Operations Management group at MIT Sloan School of Management, Ton researched companies with successful methods honed to perfection such as Trader Joe’s, and Costco.

She breaks down the virtuous strategy into four “operational choices,” proving that these “allow (industries) to deliver value to employees, customers and investors all at the same time.” Although her book primarily uses retail businesses as examples, these methods could easily be adapted to manufacturing. They are:

Read More!

How You Can Change Your Bad Consuming Habits and Not End Up Naked

Shop at a Locally Owned Boutique
Photo by Clark Street Mercantile on Unsplash

If you’ve been paying attention to global trade issues lately, you’ve undoubtedly run across discussions about fair wages also known as a “living wage.” Simply put, a living wage is a close approximation of the amount of money it would cost to support a single person or family in the area in which they live. This well written article, by on racked.com about the apparel giant H&M, discusses why they probably aren’t paying their workers a living wage, what it means to make sure a labor force benefits from good pay and how you can make a difference. Please take the time to read it and visit the great links embedded in there. When the people you’ll read about who make the apparel you buy and wear live with their families on the other side of the world, it’s easy to put them out of your mind. However, your consumption of a $10 t-shirt or $20 pair of pants at H&M, Target, Uniqlo or other importer of apparel manufactured overseas impacts the wages of those workers. Your bad consumption habits are denying them a living wage.

The lack of a living wage and safe working conditions for the workers who manufacture over 90% of the apparel available for us to buy in the U.S. is nothing new. I’ve been covering this issue in my lectures, writing and social media for over a decade. So, let’s skip to the questions I know you’re going to ask, “Why should I care? I can’t change what’s in the store to buy. Isn’t it cheaper to live there anyway? I don’t set the prices. I’m just one person. How can I come up with the solution?” Here’s an answer you can use, with some simple steps you can adopt that aren’t too difficult or too expensive.

Find out more!

Truly Satisfying Your Customer

Industry Clothing Construction Methods

In today’s business climate, every advantage counts.  To truly understand what your customer wants, you have to listen to them. This short excerpt from the introduction to my book, Industry Clothing Construction Methods, highlights the essential concept of product benefits and the features that create them. Although the example is apparel, the design of any product could be made more attractive to customers by understanding these simple concepts and making them the core of your process.

“Designers hear the consumer say that apparel should offer benefits. Consumers believe that apparel benefits should help them achieve their goals as individuals, such as feeling more self-confident, gaining respect, saving time and money, attaining comfort during physical activity, attracting a lover, fitting into a social group or expressing them selves. The task for a fashion professional then is to determine what features should be included in the garments to achieve those apparel benefits. The core of the designer’s, merchandiser’s or buyer’s craft in the ready-to-wear industry is to find the right combination of features–silhouette, fit, shape, color, laundering method, fabric, texture, price, and so on–that entice customers to look, try-on, and feel satisfied  with their apparel purchase.”

For more on this topic, additional insight into the apparel merchandising process, and a wealth of concrete information on the construction of retail apparel, add Industry Clothing Construction Methods to your toolkit for manufacturing success.

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How You Can Put Quality to Work

Consistently Great Quality Generates Success

Tara and Tony Costanzo

While the theory behind quality can be debated endlessly, the value of putting quality first in your business is irrefutable. As discussed in our past post “High Quality: Competitive Advantage or Pointless Expense,” quality is one of the factors that you can use to differentiate yourself from overseas competition.   Tara and Tony Costanzo, of Costanza Clothing, (founded in 2002), have leveraged quality in service, materials and workmanship as an integral part of business success.  They have made it their mission to offer a “best dressed” option to professional men and women throughout the U.S.. Their custom made suits are complimented by their expert personal styling and fit guidance. On their website you can sign up for their newsletter (always informing), have your style questions answered, or contact them to schedule a personal fitting at a time the works with your schedule.  Here’s an excerpt from an interview we did a while back.

Find out more!

Re-Shoring 101

Take it from Bill Amos, CEO of NW Alpine Gear, LLC and President of Kichatna Apparel Manufacturing, LLC, you need to thoughtfully consider re-shoring your apparel manufacturing to:

  • shorten lead time
  • get a firm grip on quality control
  • save money on shipping and tariffs
  • attract consumers who care about “Made in America.”
  • Minimize the impact from unpredictable trade policy shifts

Take the time to read his article here, then contact us. We’d be happy to help get your company started on the road to fulfilling your goals.

 

 

Four Strategies You Need to Use for Sewn Manufacturing Success

The global apparel and textile industry began to change about 9 years or so ago.  Back then, I noticed several trends beginning to mature. Notable among them were developing technologies for production, a growing interest in made in the U.S.A., and awareness of labor and environmental issues in production overseas.  Connections began to form between these trends leading to thoughts about strategies that the apparel industry in CT (the U.S.A.) should concentrate on to be most competitive. I believe they are:

·         innovationhanging sweaters

·         high quality

·         educating consumers

·         dedication to “Made in America”

This week, I’ll be discussing innovation. I would love to hear what you have to say on these subjects.

Technological Innovation

The inclusion of the latest technology, such as robotics, in the production of apparel is the single most powerful and expedient addition we can make to create a competitive industry in the U.S. After all, that’s what we here in CT do best, right? Innovation and a can do attitude are the core of “Yankee ingenuity!” The cost lowering affects of technology are one of the factors that are creating the “tipping point” between making the choice to manufacture in China or the U.S. This tipping point represents a call to action that has been growing from a whisper to a clamor so loud that even Walmart is hearing it!

Innovation in Manufacturing Methods

Lean manufacturing, a set of production practices developed in the auto industry to cut waste in manufacturing, is currently being used to advantage by manufacturers such as Joseph Abboud in RI.

It is not so much a hardware innovation as an innovation in thought from the problematic assembly line where workers are isolated to a reorganization of the manufacturing floor into “pods” or groups of workers who complete garments together. Lean manufacturing can cut production time from days to hours, especially when coupled with the computerization of printing, pattern drafting, marker making, cutting and sewing steps.

Software Innovation

Software such as Yunique PLM (Product Lifecycle Management) is only one of the products created by Gerber Technology, one of the world’s leaders in computerized manufacturing support located right in Vernon, CT. Yunique PLM makes it possible for designers and manufacturers to communicate accurately and quickly to insure high quality and profits. 3D body scanning, being spearheaded by [TC]2rd the world leader in body scanning software and hardware located in Cary, NC, is making it possible to easily create a garment fitted to an individual’s exact measurements. AM4U (Apparel Manufacturing for You) located in Palo Alto, CA has created a digital printing process for fabrics which drastically cuts the time needed to print, eliminates the costly, environmentally unsound  practice of dyeing in water and produces a print that is impervious to bleaching and fading.

Employing these products in the manufacturing of apparel in CT falls right in line with the state initiatives to enhance high tech manufacturing. This level of manufacturing  generates professional careers in high paying jobs and the development of training opportunities and apprenticeships for our technical high schools and community colleges.

I am extremely excited about the position in which we find ourselves! The technological innovations being originated in our country, the growing interest in made in the U.S.A., and the economic tipping in our favor are creating an opportunity which we must seize. Please see the links below for more information.

Next week: how quality impacts competitiveness.